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电工钢硅钢片Electrical steel, also known as silicon steel sheet, is an indispensable metal material in the power, electronics, and military industries, and is also the largest functional material in production. It is mainly used as the iron core for various motors, generators, and transformers. Since it is a functional material, its performance testing also revolves around "function". These indicators are often mentioned in trade and processing processes, and a brief understanding can help everyone better carry out their work. The performance testing of electrical steel mainly includes the following aspects: magnetic inspection, stacking coefficient inspection, coating adhesion inspection, repeated bending inspection, size and shape surface inspection, and conventional mechanical property inspection. In addition to the types of products listed above, there are also some special purpose electrical steel plates, such as 0.15 and 0.20mm thick 3% Si cold-rolled non oriented silicon steel strips and 0.025, 0.05, and 0.1mm thick 3% Si cold-rolled oriented silicon steel strips, which are used as intermediate and intermediate grade High frequency motors and transformers, as well as pulse transformers, etc; 0.7mm thick 3% Si high-strength cold-rolled non oriented silicon steel plate for relays and power switches; High strength cold-rolled electrical steel plate for new high-speed motor rotors; Low carbon electrical steel hot-rolled thick and cold-rolled plates for magnetic shielding and high-energy accelerator electromagnets such as medical magnetic resonance tomography scanners; 4.5% to 6.5% Si high silicon steel plates for high-frequency motors, transformers, and magnetic shielding.
Generally, motors, transformers, and other electrical components are required to have high efficiency, low power consumption, small size, and light weight. Electrical steel plates are usually guaranteed to have magnetic properties based on core loss and magnetic induction strength. Magnetic induction strength is the number of magnetic lines passing through a unit cross-sectional area of the iron core, also known as magnetic flux density. It represents the material‘s magnetization ability, measured in T. The magnetic induction strength of electrical steel plates is high, and the excitation current (also known as no-load current) of the iron core is reduced. Copper and iron losses are also reduced, which can save electrical energy. When the power of the motor and transformer remains constant, the magnetic induction intensity is high, and the design Bm can be increased. The cross-sectional area of the iron core can be reduced, which reduces the volume and weight of the iron core, and saves the amount of electrical steel plates, wires, insulation materials, and structural materials used. This can reduce the total loss and manufacturing cost of the motor and transformer, and is beneficial for the manufacturing, installation, and transportation of large transformers and motors. The main requirements for the performance of silicon steel are:
1. Low iron loss is the most important indicator of the quality of silicon steel sheets. Various countries classify grades based on iron loss values, with the lower the iron loss, the higher the grade.
2. Under strong magnetic fields, the magnetic induction intensity (magnetic induction) is high, which reduces the volume and weight of the iron core of the motor and transformer, saving silicon steel sheets, copper wires, and insulation materials.
3. The surface is smooth, flat, and the thickness is uniform, which can improve the filling coefficient of the iron core.
4. Good lamination performance is more important for manufacturing micro and small electric motors.
5. The adhesion and weldability of the surface insulation film are good, which can prevent corrosion and improve the punching performan
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电工钢硅钢片应力退火电工钢在剪切、华尔网同城冲片和弯曲加工等机械变形作用下,电磁性能将发生劣化。为此进行应力退火,可以使电工钢的电磁性能恢复至原来水平。应力退火的条件和工艺将根据加工程度、华尔网同城退火炉况等有明显不同,用户务必注意如下几点:(1) 加热与冷却速度电磁性能一般不受加热和冷却速度的影响,但用户需确保材料不变形。(2)退火温度与保温时间取向电工钢退火温度在780-820℃之间较为适宜,为确保退火效果,退火材料应均热的保持,保温时间应根据铁芯形状、华尔网同城装炉量等进行调整。(3)防止渗碳与氧化由于渗碳及氧化会使电磁性能劣化,用户应充分注意炉内气体,并确保炉内气体的露点在较低状态。另外,为防止在退火中发生渗碳,应该在退火前,将铁芯加工过程中润滑油脂等有机化合物干净。同时,为确保退火效果,建议与炉内高温接触部分尽量采用低碳含量材料。有害物质限定承诺 宝钢的取向电工钢产品符合RoHS、华尔网同城REACH有害物质限定要求。
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电工钢硅钢片 电工钢主要分为晶粒取向电工钢和晶粒无取向电工钢两大类。取向电工钢易磁化晶粒方向沿轧制方向分布,轧制方向具有高磁感、华尔网低铁损及低磁致伸缩等优良特性,同时还可通过磁畴细化的技术处理,获得更低铁损的性能,广泛应用于变压器行业领域。从2008年5月15日,宝钢 卷合格取向电工钢成功下线以来,宝钢取向电工钢品种迅速拓展至普通型、华尔网高磁感型和细化磁畴高磁感型三大类。本手册综合介绍了宝钢取向电工钢的牌号、华尔网品种、华尔网规格、华尔网应用范围、华尔网电磁性能、华尔网力学性能、华尔网尺寸板形公差、华尔网相关的使用技术及广泛的应用业绩,使用户对宝钢取向电工钢产品能进一步了解,进而充分利用宝钢电工钢产品特性,生产出更加优良的下游产品。